prototype productionPrototype production –
CAD/drawing send
Prototype production –
fast, precise, industry-oriented
We carry out prototype production for functional prototypes – and 3D parts with short lead times and high dimensional accuracy. Core competencies are
We will check feasibility and get back to you shortly.
Performance profile -
Prototype & 3D parts
3D milling machine & simultaneous milling machine
Free-form surfaces, deep cavities, undercuts: 3D milling and 5-axis simultaneous milling produce precise surfaces and stable shape/position values. By minimising re-clamping, we ensure the best possible repeat accuracy – ideal for functionally critical samples.
Housing milled (prototype)
& Functional model
Whether extremely thin-walled milled housings, holders, carriers or complex internal geometries: we manufacture functionally appropriate products with defined sealing and reference surfaces, clean machine-chamfered edges and assembly-friendly designs. On request, you can receive near-series samples in the original material, with assembled threaded inserts, sealing grooves, fits and surfaces according to specification.
Process chain:
From prototype to pre-production run production
From the initial idea to the pre-production run production we accompany you iteratively:
- DFM check: feasibility (radii, wall thicknesses, tool accessibility) and tolerance concept
- Manufacturing: 3D parts using 5-axis CAM programmes, suitable clamping devices/references
- Finish: deburring, defined roughness, marking
- Inspection: measurement-relevant characteristics according to plan, 100% measurement via coordinate measuring machine if necessary
- Approvals: Initial sample/functional tests, packaging in accordance with specifications
- Scaling: Stabilisation of the processes for pre-series/series transition
Reverse engineering and optimising components
No complete 3D model available? Using
Quality & Certificates: 100% Surveying
Precision is verifiable. We define test plans, measure critical dimensions tactilely/optically and, on request, provide a coordinated initial sample test report or even 100% measurement on a measuring machine. You receive the results as a measurement report with reference surfaces, temperature data and measuring equipment references. This is how we create transparency for internal/external approvals.
Documentation & handover:
Parts with accompanying documentation
On request, you will receive parts with accompanying documentation – e.g. measurement reports, material/batch certificates, change status, assembly/handling instructions and, if necessary, cleaning and packaging protocols. Delivery is carried out in such a way that your validation can begin without any additional effort.
FAQ Prototype production
How quickly can you deliver a prototype?
Usually shortly after receipt of data; timeline depends on material, heat and surface treatment, and verification.
Are free-form surfaces and complex internal geometries feasible?
Yes – via 3D milling or 5-axis milling with customised strategies and references. If the part cannot be manufactured by milling or turning alone, we can also produce the component contour precisely according to the data set using wire EDM or die-sinking EDM.
Accompanying you through to pre-production production?
Yes. We stabilise processes, create test plans and provide support during series production ramp-up.
Do you offer reverse engineering?
Yes – including data feedback and change management to components optimise.
Will I receive 100% of the survey and documents? and documents?
Yes – upon request with 100% measurement and parts with accompanying documentation for approvals.